Product Description
Grid Flexible Coupling Shaft Coupling (JS)
JS grid coupling vibration, JS grid coupling and long service life. JS grid coupling under high load range, JS grid coupling starting safety, high transmission efficiency, reliable operation.
Feature:
1.The serpentine spring as the elastic element, the elastic strong at the same time, greatly improves the grid coupling torque, widely used in heavy machinery and general machinery.The serpentine spring special technology department, has long service life, allowing higher speed, has good ability to compensate in the axial, radial and angle
2.High transmission efficiency, start safety. Transmission efficiency of up to 99.47%, short-time overload capacity is 2 times the rated torque, operation safety.
3.Simple structure, convenient assembly and disassembly, long service life
4.Damping effect is good to avoid the resonance.
| Model | Tn KN.m | (n) r/min | d | L | L0 | L2 | D | D1 | t | kg | kg | |||
| y | x | a | ||||||||||||
| JS1 | 0.045 | 4500 | 18-22 | 47 | 97 | 66 | 95 | – | 3 | 1.91 | 0.571 | 0.15 | ±0.3 | 0.076 |
| JS2 | 0.14 | 4500 | 22-35 | 47 | 97 | 68 | 105 | – | 3 | 2.59 | 0.041 | 0.15 | ±0.3 | 0.076 |
| JS3 | 0.224 | 4500 | 25-42 | 50 | 103 | 70 | 115 | – | 3 | 3.36 | 0.054 | 0.15 | ±0.3 | 0.076 |
| JS4 | 0.4 | 4500 | 32-60 | 60 | 123 | 80 | 130 | – | 3 | 5.45 | 0.068 | 0.20 | ±0.3 | 0.10 |
| JS5 | 0.63 | 4350 | 40-56 | 63 | 129 | 92 | 150 | – | 3 | 7.26 | 0.086 | 0.20 | ±0.3 | 0.127 |
| JS6 | 0.90 | 4125 | 48-65 | 76 | 155 | 95 | 160 | – | 3 | 10.4 | 0.113 | 0.20 | ±0.3 | 0.127 |
| JS7 | 1.80 | 3600 | 55-80 | 89 | 181 | 116 | 190 | – | 3 | 17.7 | 0.172 | 0.20 | ±0.3 | 0.15 |
| JS8 | 3.15 | 3600 | 65-95 | 98 | 199 | 122 | 210 | – | 3 | 25.4 | 0.254 | 0.20 | ±0.3 | 0.18 |
| JS9 | 5.6 | 2440 | 75-110 | 120 | 245 | 155 | 250 | – | 5 | 42.2 | 0.426 | 0.25 | ±0.5 | 0.20 |
| JS10 | 8.0 | 2250 | 85-120 | 127 | 259 | 162 | 270 | – | 5 | 54.5 | 0.508 | 0.25 | ±0.5 | 0.23 |
| JS11 | 12.5 | 2571 | 90-140 | 149 | 304 | 192 | 310 | – | 6 | 81.3 | 0.735 | 0.28 | ±0.6 | 0.25 |
| JS12 | 18 | 1800 | 110-170 | 162 | 330 | 195 | 346 | – | 6 | 121 | 0.908 | 0.28 | ±0.6 | 0.30 |
| JS13 | 25 | 1650 | 120-200 | 184 | 374 | 201 | 384 | – | 6 | 178 | 1.135 | 0.28 | ±0.6 | 0.33 |
| JS14 | 35.5 | 1500 | 140-200 | 183 | 372 | 271 | 450 | 391 | 6 | 234 | 1.952 | 0.30 | ±0.6 | 0.40 |
| JS15 | 50 | 1350 | 160-240 | 198 | 402 | 279 | 500 | 431 | 6 | 317 | 2.815 | 0.30 | ±0.6 | 0.45 |
| JS16 | 63 | 1225 | 180-280 | 216 | 438 | 304 | 566 | 487 | 6 | 448 | 3.496 | 0.30 | ±0.6 | 0.5 |
| JS17 | 90 | 1100 | 200-300 | 239 | 484 | 322 | 630 | 555 | 6 | 620 | 3.76 | 0.38 | ±0.6 | 0.56 |
| JS18 | 125 | 1050 | 240-320 | 260 | 526 | 356 | 675 | 608 | 6 | 776 | 4.4 | 0.38 | ±0.6 | 0.6 |
| JS19 | 160 | 900 | 280-360 | 280 | 566 | 355 | 756 | 660 | 6 | 1058 | 5.63 | 0.38 | ±1.3 | 0.68 |
| JS20 | 224 | 820 | 300-380 | 305 | 623 | 432 | 845 | 751 | 13 | 1426 | 10.5 | 0.46 | ±1.3 | 0.74 |
| JS21 | 315 | 730 | 320-420 | 325 | 663 | 490 | 920 | 822 | 13 | 1787 | 16.1 | 0.46 | ±1.3 | 0.8 |
| JS22 | 400 | 680 | 340-450 | 345 | 703 | 546 | 1000 | 905 | 13 | 2269 | 24.1 | 0.48 | ±1.3 | 0.89 |
| JS23 | 500 | 630 | 360-480 | 368 | 749 | 648 | 1087 | – | 13 | 2951 | 33.8 | 0.48 | ±1.3 | 0.96 |
| JS24 | 630 | 580 | 400-460 | 401 | 815 | 698 | 1180 | – | 13 | 3836 | 50.2 | 0.5 | ±1.3 | 1.07 |
| JS25 | 800 | 540 | 420-500 | 432 | 877 | 762 | 1260 | – | 13 | 4686 | 67.2 | 0.5 | ±1.3 | 1.77 |
Product Pictures
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
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Understanding the torque and speed limits for different mechanical coupling types.
The torque and speed limits of mechanical couplings vary depending on their design, materials, and intended applications. Here’s an overview of the torque and speed considerations for different types of mechanical couplings:
1. Rigid Couplings:
Rigid couplings are typically designed for high torque applications. They provide a direct and solid connection between shafts, making them suitable for transmitting substantial torque without introducing significant flexibility. The torque capacity of rigid couplings depends on the material and size, and they are often used in applications with high power requirements.
Rigid couplings can handle high rotational speeds since they lack flexible elements that may cause vibration or resonance at higher speeds. The speed limits are generally determined by the materials’ strength and the coupling’s balanced design.
2. Flexible Couplings:
Flexible couplings are more forgiving when it comes to misalignment and can accommodate some axial, radial, and angular misalignments. The torque capacity of flexible couplings can vary significantly depending on their design and material.
Elastomeric couplings, such as jaw couplings or tire couplings, have lower torque capacities compared to metal couplings like beam couplings or bellows couplings. The speed limits of flexible couplings are generally lower compared to rigid couplings due to the presence of flexible elements, which may introduce vibration and resonance at higher speeds.
3. Gear Couplings:
Gear couplings are robust and suitable for high-torque applications. They can handle higher torque than many other coupling types. The speed limits of gear couplings are also relatively high due to the strength and rigidity of the gear teeth.
4. Disc Couplings:
Disc couplings offer excellent torque capacity due to the positive engagement of the disc packs. They can handle high torque while being compact in size. The speed limits of disc couplings are also relatively high, making them suitable for high-speed applications.
5. Oldham Couplings:
Oldham couplings have moderate torque capacity and are commonly used in applications with moderate power requirements. Their speed limits are generally limited by the strength and design of the materials used.
6. Universal Couplings (Hooke’s Joints):
Universal couplings have moderate torque capacity and are used in applications where angular misalignment is common. The speed limits are determined by the materials and design of the coupling.
It’s important to refer to the manufacturer’s specifications and recommendations to determine the torque and speed limits of a specific mechanical coupling. Properly selecting a coupling that matches the application’s torque and speed requirements is crucial for ensuring reliable and efficient operation in the mechanical system.
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How to troubleshoot common issues with mechanical couplings and their solutions?
Mechanical couplings may experience various issues during their operational life. Identifying and troubleshooting these issues promptly is essential to ensure the optimal performance and reliability of the mechanical system. Here are some common coupling problems and their solutions:
1. Misalignment:
Issue: Misalignment between the connected shafts can lead to premature wear, vibration, and reduced efficiency.
Solution: Check and adjust the alignment of the shafts. Properly align the coupling using shims or adjustable couplings to eliminate misalignment. Regularly inspect and correct any misalignment to avoid further issues.
2. Excessive Vibration:
Issue: Excessive vibration can result from misalignment, worn components, or resonance within the system.
Solution: Inspect the coupling for signs of wear, corrosion, or misalignment. Replace worn or damaged components and ensure proper alignment. If resonance is causing vibrations, consider dampening solutions or changing the coupling type to one better suited to the application.
3. Overheating:
Issue: Overheating of the coupling may occur due to excessive friction or inadequate lubrication.
Solution: Check the coupling for proper lubrication and use the recommended lubricant as per the manufacturer’s guidelines. Ensure that the coupling is not overloaded, as excessive torque can lead to overheating. Reduce the load or choose a higher torque-rated coupling if necessary.
4. Backlash:
Issue: Backlash, also known as play or free movement between the coupling components, can affect precision and accuracy in certain applications.
Solution: For applications requiring minimal backlash, choose couplings with low or zero backlash characteristics, such as gear couplings or servo couplings. Regularly inspect and replace worn or damaged components that may contribute to increased backlash.
5. Noise:
Issue: Unusual noises, such as clanking or rattling, may indicate misalignment, worn components, or improper installation.
Solution: Conduct a thorough inspection of the coupling and associated components. Correct any misalignment, replace worn parts, and verify proper installation. Ensure that all fasteners are properly tightened.
6. Premature Wear:
Issue: Premature wear of coupling components can lead to reduced coupling life and system reliability.
Solution: Regularly inspect the coupling for signs of wear and damage. Implement a preventive maintenance program with scheduled inspections and lubrication. Follow the manufacturer’s guidelines for maintenance and installation to maximize the coupling’s lifespan.
By promptly addressing these common issues and implementing appropriate solutions, the mechanical system can operate smoothly, efficiently, and reliably with minimal downtime and maintenance requirements.
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What is a mechanical coupling and its significance in engineering applications?
A mechanical coupling is a device used to connect two rotating shafts or components in a mechanical system to transmit torque and motion between them. It plays a crucial role in various engineering applications by providing a reliable and efficient means of power transmission. The significance of mechanical couplings in engineering applications can be understood through the following points:
1. Torque Transmission:
One of the primary functions of a mechanical coupling is to transmit torque from one shaft to another. This allows for the transfer of power between different components of a machine or system.
2. Misalignment Compensation:
Mechanical couplings can accommodate certain degrees of misalignment between connected shafts. This is crucial in real-world applications where perfect alignment may not always be achievable or maintained due to various factors.
3. Vibration Damping:
Some mechanical couplings, especially flexible couplings, help dampen vibrations caused by imbalances or load fluctuations. This feature prevents excessive wear on components and improves the overall stability and performance of the system.
4. Shock Absorption:
In systems subject to sudden shocks or impacts, mechanical couplings with certain flexibility can absorb and dissipate the energy, protecting the connected equipment from damage.
5. Load Distribution:
By connecting two shafts, a mechanical coupling can evenly distribute the load between them. This ensures that both shafts share the torque and forces, preventing premature wear on a single shaft.
6. Versatility:
Mechanical couplings come in various types and designs, each tailored to specific applications. This versatility allows engineers to choose the most suitable coupling based on factors such as load requirements, speed, misalignment tolerance, and environmental conditions.
7. Maintenance and Repair:
In engineering applications, mechanical couplings are generally modular and easy to replace, simplifying maintenance and repair tasks. This helps reduce downtime and improves the overall efficiency of the system.
8. Reducing Overload:
In scenarios where the connected components experience overload or excessive torque, certain types of mechanical couplings can act as a safety feature by slipping or disengaging before damage occurs, protecting the system from catastrophic failure.
Overall, mechanical couplings are essential components in various engineering applications, including industrial machinery, automotive systems, power transmission, robotics, and many others. Their ability to reliably connect rotating shafts, transmit torque, and compensate for misalignment contributes significantly to the smooth and efficient operation of mechanical systems.
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editor by CX 2024-02-24