Mandrel of Pay-off Reel and Tension Reel
For hot rolling
The mandrel is the key part of hot rolling tension reel for coils. Coiling temperature is between 550 to 850ºC. The mandrel has mainly 2 types: link wedge type and double wedge type.
Link wedge type can also be divided into 2 kinds: link wedge-coupling drive and link-spline drive.
For link wedge-coupling type tension reel, the mandrel is mainly composed of mandrel body, spreader bar, segment, link, wedge and spreading cylinder. Spreader bar has multistage slopes and segment is supported by multistage wedge. Segment is connected with spreader bar by link so segment does not drop off. With compression spring in the middle of wedge, wedge can firmly contact segment and pyramid surface. There is a gap between the upper surface of wedge and segment, which can reduce the impact of coil head to mandrel during coiling coil. Mandrel body is installed on 2 bearings. Power is transmitted by crowned-teeth coupling in the real. It is very convenient to dismantle, and due to there is no gear impact during working, mandrel rigidity is improved. It’s very beneficial to control the dynamic tension.
The spreading principle of mandrel: spreader bar moves inside mandrel body in axial direction dreivern by hydraulic cylinder, the slant of sperader bar pushes the wedge inside radial hole of mandrel body to move outward. The wedge surface pushes segment to expand outward. Wedge diameter will expand. After coiling coils, spreader bar moves in the opposite direction driven by hydraulic cylinder, and pulls segment to shrink through link. Wedge moves inward and mandrel diameter becomes smaller to discharge state. Then you can begin to discharge coil.
For the 2 types of link wedge-coupling drive and link wedge-spline drive, the mandrel structures and principles are almost same and the main difference is drive type of mandrel. For link wedge-spline drive type, connection between mandrel and main transmission cases is spline, i.e. insert type. When mouting and dismantling, mandrel can be directly inserted or pulled out of the main transmission cases to achieve the rapid replacement.
The main driving motor drives gear shaft rotation through the intermediate shaft. The gear shaft dirves big gear rotation, and the big gear drives mandrel rotation through spline.
For the double wedge type tension reel, the mandrel is mainly composed of mandrel body, spreader bar, segment, spreader wedge, buffer wege and hyd. Cylinder.
The spreading principle of double wedge type mandrel: hyd. Cylinder makes spreader bar move back and forth in axial direction and the wedge move in radical direction. So the segment becomes big. T-hook on spreader bar pulls wedge back and the hook outside the wedge pulls segment back. This will make the manderel small. With spline connectiion for power transmission unit, mandrel can be rapidly replaced. Cooling water channel inside the mandrel, so cooling effect is good. Lubricant can be injected by auto and manual type, so it can reduce parts wear.
Pay-off reel and tension reel for cold rolling coils are used in cold rolling production line or pay-off when acid pickling,galvanization,annealing,shear,coating or coil tension in out let.
Cold rolling mandrel is the key part of pay-off reel and tension reel. According to different structure, it has beam wedge type, pyramid axis type, pyramid sleeve type, wedge type, radial direction hydraulic cylinder type, etc. Or simply, open type and close type. The close type mandrel is a close circle without gap in the surface after expanding.it is suitable for coiling thin strip steel. The open type mandrel means there is a gap between segments after mandrel expanding, suitable for coiling thicker strip steel.
For cold rolling
Pay-off reel and tension reel for cold rolling coils are used in cold rolling production line or pay-off when acid pickling, gavanization, annealing, shear, coating or coil tension in outlet.
Cold rolling mandrel is the key parts of pay-off reel&tension reel. According to different structure, it has beam wedge type, pyramid axis type, pyramid sleeve type, wedge type, radial direction hydraulic cylinder type, ect. Or simply, open type and close type. The close type mandrel is a close circle without gap in the surface after expanding. It is suitable for coiling thin strip steel. The open type mandrel means there are a gap between segment after mandrel expanding, suitable for coiling thicker strip steel.
The beam wedge type mandrel is mainly composed of the main shaft, expanding core, segment, axial direction wedge, radial direction wedge and spreading cylinder, etc. There are 2 kinds of structure: with jaw or without jaw. The mandrel with jaw is used for coiling thicker strip steel. It can also be set with steel sleeve or paper sleeve to coil with belt wrapper. The mandrel without jaw is used for coiling thin strip steel by belt wrapper.
The mandrel will move along axial direction driven by the expanding core & wedge block, through relative sliding between the wedge block and segment, swelling and shrinking will occur in radial direction, reset by spring.
The pyramidal axis type mandrel is divided into tapper type and back taper type according to the tilting direction of axis slope. This mandrel has simple structure ,less parts, large main shaft section and high strength .So it can bear large tension, not only coiling ,but also uncoiling. There are 2 kinds of structure: with jaw or without jaw .it’s mainly consisted of the pyramid axis, segment, hollow sleeve and spreading cylinder, etc.
Presently, the back taper type mandrel is the most popular. The oil goes into the cylinder via a rod cavity. The cylinder pulls the pyramidal shaft backward along axial direction and push segment to expand outside, so the drum is expanded. Pyramidal axis moves back ward along axial direction, and segment is pulled back by the T-key, thus the mandrel is shrinked.
Established year: 1997
Engineer members: 180
Main lines: Electromagnetic liftings, electromagnetic sirrers, magnetic separators, Cable reels, Mandrels, Oil film bearing seat, etc.
Export countries: over 40 countries including Vietnam, Pakistan, Phillipines, India, Korea, Myanmar, Laos, Thailand, Mylaysia, Russia, Ukrain, Indonesia, Turkey, Spain, USA, etc.
Certifications: CE, ISA, ISO9001
Applications: Metallurgy, Electricity, Mining, Cement industry, Sugar industry, Food, Building materials, Traffic, Light industry, etc.
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Xihu (West Lake) Dis.d by managing conception as
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Exploited the market by perfect service
Building the reputation by excellent quality.
Q1.Are you factory?
Yes. We are lifting electromagnet factory, and we also factory for electromagnet stirrer, control cabinet, cable reel, electromagnetic separator, and mandrel since 1997. With 23 years history our clients are more than 2000, and export more than 50 countries. Our plant area is more than 60,000 square meters.
Q2.How fast can i get the quotation?
A: We usually quote within 24 hours after we get your inquiry.If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority.
Q3. What’s your payment terms?
A: T/T, DP or L/C AT SIGHT for first cooperation..
Q4.Can I get sample before order?
A: Yes, of course. After price confirmation, you can require for samples to check our quality, but the freight is on your site.
Q5. Do you accept OEM?
A: Yes. We accept custom design OEM.
Q6. How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Standard Length Splined Shafts
Standard Length Splined Shafts are made from Mild Steel and are perfect for most repair jobs, custom machinery building, and many other applications. All stock splined shafts are 2-3/4 inches in length, and full splines are available in any length, with additional materials and working lengths available upon request and quotation. CZPT Manufacturing Company is proud to offer these standard length shafts.
Disc brake mounting interfaces that are splined
There are 2 common disc brake mounting interfaces, splined and center lock. Disc brakes with splined interfaces are more common. They are usually easier to install. The center lock system requires a tool to remove the locking ring on the disc hub. Six-bolt rotors are easier to install and require only 6 bolts. The center lock system is commonly used with performance road bikes.
Post mount disc brakes require a post mount adapter, while flat mount disc brakes do not. Post mount adapters are more common and are used for carbon mountain bikes, while flat mount interfaces are becoming the norm on road and gravel bikes. All disc brake adapters are adjustable for rotor size, though. Road bikes usually use 160mm rotors while mountain bikes use rotors that are 180mm or 200mm.
Disc brake mounting interfaces that are helical splined
A helical splined disc brake mounting interface is designed with a splined connection between the hub and brake disc. This splined connection allows for a relatively large amount of radial and rotational displacement between the disc and hub. A loosely splined interface can cause a rattling noise due to the movement of the disc in relation to the hub.
The splines on the brake disc and hub are connected via an air gap. The air gap helps reduce heat conduction from the brake disc to the hub. The present invention addresses problems of noise, heat, and retraction of brake discs at the release of the brake. It also addresses issues with skewing and dragging. If you’re unsure whether this type of mounting interface is right for you, consult your mechanic.
Disc brake mounting interfaces that are helix-splined may be used in conjunction with other components of a wheel. They are particularly useful in disc brake mounting interfaces for hub-to-hub assemblies. The spacer elements, which are preferably located circumferentially, provide substantially the same function no matter how the brake disc rotates. Preferably, 3 spacer elements are located around the brake disc. Each of these spacer elements has equal clearance between the splines of the brake disc and the hub.
Spacer elements 6 include a helical spring portion 6.1 and extensions in tangential directions that terminate in hooks 6.4. These hooks abut against the brake disc 1 in both directions. The helical spring portion 5.1 and 6.1 have stiffness enough to absorb radial impacts. The spacer elements are arranged around the circumference of the intermeshing zone.
A helical splined disc mount includes a stabilizing element formed as a helical spring. The helical spring extends to the disc’s splines and teeth. The ends of the extension extend in opposite directions, while brackets at each end engage with the disc’s splines and teeth. This stabilizing element is positioned axially over the disc’s width.
Helical splined disc brake mounting interfaces are popular in bicycles and road bicycles. They’re a reliable, durable way to mount your brakes. Splines are widely used in aerospace, and have a higher fatigue life and reliability. The interfaces between the splined disc brake and BB spindle are made from aluminum and acetate.
As the splined hub mounts the disc in a helical fashion, the spring wire and disc 2 will be positioned in close contact. As the spring wire contacts the disc, it creates friction forces that are evenly distributed throughout the disc. This allows for a wide range of axial motion. Disc brake mounting interfaces that are helical splined have higher strength and stiffness than their counterparts.
Disc brake mounting interfaces that are helically splined can have a wide range of splined surfaces. The splined surfaces are the most common type of disc brake mounting interfaces. They are typically made of stainless steel or aluminum and can be used for a variety of applications. However, a splined disc mount will not support a disc with an oversized brake caliper.